Subcategories

  • Custom Build Heavy...

    Bespoke Heavy Duty Industrial Ovens

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    Genlab have been supporting a full range of industries with our range of custom designed ovens for over 50 years. Working closely with our clients, we take great pride in understanding your needs, and offering a bespoke thermal solution tailored to your requirements. We offer full turn key solutions, from concept to installation, manufactured in the UK, at extremely competitive rates with great aftercare support.

    Using highly experienced thermal engineers, and years of continuously improved designs, we are market leaders in bespoke thermal solutions from 6 litres up to 20000 litre designs. Our proven design offers one of the best temperature uniformities available today.

    We have a variety of standard frame sizes available, which can easily be adapted to suit your application at no extra costs. Each design comes with a variety of options to choose from to tailor it to your requirements. Precise manufacturing designs keep the oven frame and doors cool during operation by forcing cooling air through the framework whilst heavy duty industrial insulation ensures our premium designed ovens run effciently and offer significant energy savings over our competitors.

    To offer quick lead times we have prebuilt control panels part assembled. Our standard design offers auto tuning PID control, independent temperature policeman with manual reset, flashing siren beacons and indication for overheat and fan failure. We can finalise the control panel build to your requirements. Working with the leading instrumentation manufacturers such as Eurotherm, ABB, West, CAL, Tecnologic you can choose your preferred controller and recorder and we will configure and calibrate them to the oven design.

    Options

    • Electric or Gas Fired
    • Floorless, insulated floor, channelled floor, reinforced floors
    • Explosion relief panels
    • Choice of Powder Coated Mild steel or stainless steel
    • Choice of any colours to suit your corporate image.
    • Fan speed control and selectable motor sizes
    • Approved safety interlocks and safety shut down systems
    • Choice of control panel position or remote monitoring
    • Manual, automatic, top opening and pneumatic door mechanisms
    • Power ratings and voltages tailored to your process
    • Bespoke ventilation systems
    • Choice of temperature sensors from any thermocouples or Pt100
    • Internal product temperature monitoring
    • Bespoke shelving and internal oven fabrications
    • Timer and profiler options for batch control and recording
    • Closed loop, manual or cascade control systems
    • FDA and NADCAP approved monitoring
    • Full range of communications.
    • UKAS traceable calibration and Uniformity Services.
    • 2 year warrantee with on site after support

  • Automotive Ovens

    Automotive Ovens

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    Heat processing equipment plays a large role in the automotive industry. Genlab have been supporting the automotive industry with our range of custom designed ovens for over 50 years. Working with leading companies such as Mercedes, Bentley, Jaguar and Land Rover we have designed and built a variety of different styles of ovens for various applications.

    We have experience in a variety of unique designs including :

    Fully automated high speed roller shutter door ovens to increase the speed of production lines

    Large volume ovens designed to allow the vehicle to drive in to reduce curing times

    Conveyor ovens for wiring harness warming.

    Genlab can adapt from our standard designs to fit your production line and can tailor the automation and control to suit your application from simple fan speed control to fully automated PLC control.

    Working closely with our clients, we take great pride in understanding your needs, and offering a bespoke thermal solution tailored to your requirements. We offer full turn key solutions, from concept to installation, manufactured in the UK, at extremely competitive rates with great aftercare support

    Options

    • Floorless, insulated floor, channeled floor, reinforced floors
    • Conveyor, batched, or tunnel oven designs
    • Explosion relief panels
    • Choice of Powder Coated Mild steel or stainless steel
    • Choice of any colours to suit your corporate image.
    • Fan speed control and selectable motor sizes
    • Approved safety interlocks and safety shut down systems
    • Choice of control panel position or remote monitoring
    • Manual, high speed automatic, top opening and pneumatic door mechanisms
    • Power ratings and voltages tailored to your process
    • Bespoke ventilation systems
    • Choice of temperature sensors from any thermocouples or Pt100
    • Internal product temperature monitoring
    • Bespoke shelving and internal oven fabrications
    • Timer and profiler options for batch control and recording
    • Closed loop, manual, cascade or PLC controlled systems
    • Full range of communications.
    • UKAS traceable calibration and Uniformity Services.
    • 2 year warrantee with on site after support

  • Aerospace AMS2750...

    Aerospace AMS2750 Nadcap Ovens

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    Genlab have been supporting Aerospace and Defence industries with our range of NADCAP (National Aerospace and Defense Contractors Accreditation Program) ovens since its launch in 1990. Working closely with blue chip companies such as Rolls Royce, Leonardo and GKN, we have a wealth of experience to lead this market with innovative designs. Partnering with leading AMS instrumentation manufacturer, Eurotherm, our range of NADCAP ovens can be designed in any of our standard ranges, but tailored to your NADCAP requirements.


    We take pride in understanding the requirements of our customers and we oer a range of NADCAP ovens from basic class E designs through to class A with unique features to lower on going calibration costs associated with NADCAP requirements. Our ovens have been designed with a team of expert thermal engineers who have a wealth of experience in the calibration and servicing of ovens.

    Options Available

    • Exterior mounted sensor pockets for SAT
    • Break in calibration points for calibrations
    • Internal high temp banks for load sensors
    • Floorless, insulated, channelled or reinforced foors
    • Explosion relief panels
    • Choice of powder coated mild steel or stainless steel
    • Choice of any colours to suit your corporate image.
    • Fan speed control and selectable motor sizes
    • Approved safety interlocks and safety shut down systems
    • Choice of control panel position or remote monitoring
    • Manual, high speed automatic, top opening and
    pneumatic door mechanisms
    • Power ratings and voltages tailored to your process
    • Bespoke ventilation systems
    • Bespoke shelving and internal oven fabrications
    • Timer and proler options for batch control and recording
    • Closed loop, manual, cascade or PLC controlled systems
    • Full range of communications.

    Oven Furnace Classification

    The first stage of specifying a new NADCAP oven isto decide on the classication. There are 6 stages of
    classication depending in the maximum temperatureuniformity allowed as shown below. This
    dened area if the working area of your oven andnot the internal volume of the oven. Many clients
    allow at least a 50mm gap from the oven walls on Class 1 designs, the working area may be ½ the
    volume of the oven.

    Class    Uniformity       

    1          ± 3°C   

    2          ± 6°C   

    3          ± 8°C   

    4          ± 10°C 

    5          ± 14°C 

    6          ± 24°C 

     

    Instrument Classification

    The second stage of specication is to decide on which instrument class you are looking for. Within each zone specied, a thermocouple is installed.


    Class E does not require any trending, class D to A required a permanent chart recorder and class B to A also require trending via a load sensor.

    Instrumentation Class                                     Type A    Type B   Type C    Type D   Type E

    Controller                                                              X             X            X              X             X

    Control Sensor                                                      X             X            X              X             X

    Control Recorder                                                   X             X            X              X         

    Over-temperature policeman                                X             X            X              X         

    Over-temperature sensor                                     X             X            X              X         

    Multipoint Recorder                                                X            X            X                     

    High temperature recorder                                    X                          X         

    Low temperature recorder                                     X                          X                     

    Load sensor connected to recorder                       X            X

    Please download the brochure below to view all our additional options and features aimed at reducing future calibration running costs

  • Gas Fired Industrial...

    Gas Fired Ovens

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    Genlab have been supporting a full range of industries with our range of gas fired ovens for over 50 years. Using market leading highly efficient burner systems, our ovens are capable of 24/7 continuous running operation.

    Gas ovens are often preferred on larger systems where heat recovery needs to be as quick as possible. Our burner systems are available from 50 to 4000KW and we can offer full project management of any gas installation. We offer 40 to 1 controlled turn down on our burner systems to ensure accurate, efficient temperature control whilst extending the life of the burner by not continuously turning on and off around set point that is common in lower specified units.

    Using highly experienced thermal engineers, and years of continuously improved designs, we are market leaders in bespoke thermal solutions from 1000 to 20000 litre gas oven designs. Our proven design offers one of the best temperature uniformities available today.

    We have a variety of standard frame sizes available, which can easily be adapted to suit your application at no extra costs. Each design comes with a variety of options to choose from to tailor it to your requirements. Precise manufacturing designs keep the oven frame and doors cool during operation by forcing cooling air through the framework whilst heavy duty industrial insulation ensures our premium designed ovens run efficiently and offer significant energy savings over our competitors.

    Options

    • Natural Gas, Propane or LPG Mix.
    • Explosion relief panels
    • Extensive Fault Diagnostic and Communication Capabilities
    • Floorless, insulated floor, channeled floor, reinforced floors
    • Choice of Powder Coated Mild steel or stainless steel
    • Choice of any colours to suit your corporate image.
    • Fan speed control and selectable motor sizes
    • Approved safety interlocks and safety shut down systems
    • Choice of control panel position or remote monitoring
    • Manual, high speed automatic, top opening and pneumatic door mechanisms
    • Bespoke ventilation systems
    • Internal product temperature monitoring
    • Bespoke shelving and internal oven fabrications
    • Timer and profiler options for batch control and recording
    • Closed loop, manual, cascade or PLC controlled systems
    • UKAS traceable calibration and Uniformity Services.
    • 2 year warrantee with on site after support

  • High Temperature...

    High Temperature Industrial Ovens (500 deg C)

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    Genlab offer a range of High Temperature Electric Ovens for a variety of applications, with temperatures up to 500°C. This range of High Temperature oven are designed to work at higher temperatures then our standard ovens, but come at a lower cost than a furnace.

    Smaller units are constructed from a fully welded Zintec steel outer cabinet with an easy clean powder coated finish. Larger units are constructed from powder coated heavy duty tubular frame fitted with painted panels. The interior chambers on all sizes are made from high grade, rust proof stainless steel.

    All High Temperature units are fitted with numerous layers of approved high density thermal insulation to minimise heat loss and offer efficient running costs.

    All standard 500°C units are fitted with a single front opening, side hinged door and feature an air cooled front fascia allowing the units to run safe and cool enough to be touched whilst at 500°C internally.

    We have a variety of standard frame sizes available, which can easily be adapted to suit your application .Each design comes with a variety of options to choose from to tailor it to your requirements. Working with the leading instrumentation manufacturers such as Eurotherm, ABB, West, CAL, Tecnologic you can choose your preferred controller and recorder and we will configure and calibrate them to the oven design.

    Options

    • Choice of any colours to suit your corporate image.
    • Approved safety interlocks and safety shut down systems
    • Choice of control panel position or remote monitoring
    • Manual, automatic, top opening and pneumatic door mechanisms
    • Power ratings and voltages tailored to your process
    • Bespoke ventilation systems
    • Timer and profiler options for batch control and recording
    • Closed loop, manual or cascade control systems
    • Full range of communications.
    • 2 year warrantee with on site after support

Bespoke Oven Designs

Bespoke Ovens

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Custom built, heavy duty ovens, designed to suit your exact requirements.

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Automotive Ovens

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Genlab have designed and built numerous ranges of Automotive ovens for most of the leading manufacturers.

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Aerospace AMS2750 NADCAP Ovens

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Genlab designs and builds bespoke ranges of Aerospace Ovens to AMS2750E Class 1, supported with traceable TUS documentation.

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Gas Ovens

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Genlab gas fired ovens are available for larger or quicker responding applications.

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High Temperature Ovens

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Genlab electric ovens, designed to meet up to 500 deg C.

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At Genlab a customer’s specific design and engineering requirements can be met in house with a completely bespoke unit. Whatever heating requirements you may have, we offer a comprehensive package of services to meet your needs.

bespoke designs.jpgBy designing bespoke units for customers Genlab have been able to:

  • Transform production timescales for clients with the use of options like conveyor loading systems
  • Improve the quality of finished items
  • Maximise space utilisation in the customers’ factory by manufacturing the unit around available room.
  • Introduce additional safety measure such as automatic cut out switches and PIR detectors.
  • Significantly reduce electricity consumption by replacing old energy inefficient units.

We are able to provide complete engineering solutions to your heating requirements. We pride ourselves in our ability to deliver a bespoke solution and as no two projects are the same, we understand that each project requires an individual design, which is exactly what we can provide.

We can help your business as well, not just in the UK, but across the globe. We are proud to be able to state that bespoke Genlab units are currently in operation in some of the most sophisticated manufacturing facilities all over the world.

We don’t also stop at building the ovens themselves. If you also require a unique racking or trolley system in order to load your components we are able to produce these as well. Genlab can provide a service to meet all the heating needs your business may have.

Maybe you only require a modified shelf for one of our standard range units or alternatively you need something completely designed around your factory, but please contact us to see what we can supply.

 

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All Genlab products come with a two year warranty

Bespoke Ovens Gallery
Click here to view some of the bespoke ovens we have built